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CarbonX CMU Technology

Breakthrough Technology Lowers Embodied Carbon in Concrete Masonry Units

Answering a Market Need

In response to the overwhelming desire of designers to lower greenhouse gas emissions in the built environment, the Concrete Products Group — a group of market leaders in the concrete products industry — has developed CarbonX CMU technology to lower the embodied carbon of various concrete masonry units.

Why Concrete Masonry Units?

Concrete Masonry Units are one of the most versatile products in the construction industry. They can provide the structure of a building as single-width walls or by providing a strong backup wall for many types of veneers. Concrete masonry walls can even be the veneer system itself with options such as smooth face, split face, ground face, polished, and sculptured units.

CMU Advantages

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Design Flexibility

Multiple finishes, colors, and configurations for any architectural vision.

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Lower Costs

Lower initial and lifetime costs with lower maintenance requirements.

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Fire & Blast Resistance

Safer structure with inherent fire resistance, blast and bullet resistance.

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High Resiliency

Multiple finishes, colors, and configurations for any architectural vision.

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Energy Efficiency

Due to their heat capacity, mass walls offer thermal storage and aid with passive survivability.

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Sound Insulating

STC ratings 40–63. Plus: environmental impact benefits with CarbonX technology.

CarbonX Technology:

Delivering a Lower Carbon CMU

The Concrete Products Group is known for its extensive research developing innovative products, from high performing insulated CMUs to sculptured veneers. With CarbonX, we have developed a revolutionary technology, utilized in the manufacturing process, which increases the reactivity of the raw materials — including cement.

This increased reactivity not only reduces the consumption of cement, but also increases the amount of CO₂ sequestration that occurs during and following production. Carbon dioxide from ambient air reacts with the constituents of the CMU and is permanently sequestered as calcium carbonate within the block, creating a carbon sink. This reaction does not affect the performance or strength of the block, and in some cases increases it.


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Highlights

Less Cement

Breakthrough technology reduces embodied carbon by reducing cement content — without diluting with cement substitutes (which tend to reduce CMU strength, slow curing, and therefore slow construction time).

Carbon Sequestration

Breakthrough technology reduces embodied carbon by reducing cement content — without diluting with cement substitutes (which tend to reduce CMU strength, slow curing, and therefore slow construction time).

Peer-Reviewed Protocol

Breakthrough technology reduces embodied carbon by reducing cement content — without diluting with cement substitutes (which tend to reduce CMU strength, slow curing, and therefore slow construction time).

Third-Party Verified

Breakthrough technology reduces embodied carbon by reducing cement content — without diluting with cement substitutes (which tend to reduce CMU strength, slow curing, and therefore slow construction time).

Technological Innovations

The technology re-engineers the generally accepted mixing, batching and curing methods used in the industry. This allows the production of concrete products that meet accepted strength and performance standards while using significantly less cement. The reduction is made without relying on cement substitutes — a significant departure from prior industry attempts at cement reduction.

Technology Creates Carbon Sink

The CarbonX technology enhances the amount of carbon dioxide the concrete product can sequester during the curing and storage phases. As a result, the product can demonstrate significant amounts of sequestration from “cradle to gate” even before it is delivered to the customer.

Benefits Beyond Environmental Performance

The manufacturing process is very cost-effective and yields other product quality enhancements. The technology allows manufacturers to avoid leaving excess unhydrated cement in the finished concrete product — unhydrated cement can cause problems such as efflorescence.

Measurement You Can Trust

For the first time, a masonry industry-vetted protocol now exists for easy measurement of carbon sequestration. All CarbonX-based products have documented performance characteristics regarding cement content and carbon sequestration rate, along with standard test results for strength.

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Impact

50%

Lower Embodied Carbon

CO₂

Permanent Carbon Sink

TMS

Journal Published Protocol

All

Product Lines Available

Ready to Get Started?

Whether you need product specs, samples, or help choosing the right block — we’re here.